Detailing Miscellaneous

Kevin Brown Method: How a random orbital affects your polishing performance

<p>A random orbital and its different settings can affect your performance in a great way&period; A couple of big issues that influence the polishing performance are the speed&comma; stroke size and pressure&period; But first some general information about the machine&period;<&sol;p>&NewLine;<h2>Machine information<&sol;h2>&NewLine;<p>Machine stroke is the distance between the driveshaft axis and the backing plate axis multiplied by two&period; Machine manufacturers also refer to machine offset&colon; the distance between the driveshaft axis and the backing plate axis&period; An orbit is one rotation by the machine driveshaft&period; This means that the backing plate will travel once around the driveshaft axis&period;<&sol;p>&NewLine;<h2>Speed<&sol;h2>&NewLine;<p>Depending on the job&comma; you choose different speed setting on your machine&period; Select the right speed setting for your goal&comma; it can be the difference between a good or a stunning result&period;<&sol;p>&NewLine;<h2>High or low speed setting&quest;<&sol;h2>&NewLine;<p>As we know paint will be removed faster when using a higher machine speed&comma; which means more orbits per minute&period; The levelling ability also increases when the pad is moving faster&period; Levelling is the minimization of height variations on the paint surface&comma; which makes the paint look smooth&period; When we accomplish a sufficient result in levelling of the surface&comma; there’s no benefit for continued use of a high speed&period;<&sol;p>&NewLine;<p>The preference for &lpar;heavy&rpar; defect removal is a high speed setting&comma; because it increases cutting power and can save a lot of time&period; But that doesn’t mean that you can’t use a slower speed setting&comma; because a high speed setting also increases the risk of pigtail marks&period; This results in a decrease in smooth paint levelling and increase the level of refining that needs to be done&period; A low speed setting can give us many benefits&colon;<&sol;p>&NewLine;<ul>&NewLine;<li>We don’t have to control the machine by a heavy hand&period;<&sol;li>&NewLine;<li>When used at lower speeds a pad will maintain a higher level of pliancy&comma; which causes the pad to better contour a complex shape&period;<&sol;li>&NewLine;<li>The heat caused by friction is kept to a minimum when using a low speed&period;<&sol;li>&NewLine;<li>The material of the pad can be damaged at high speed movement&period; The buffing cycle will be shortened when the material is damaged&period;<&sol;li>&NewLine;<li>The motions that the random orbital makes are more aggressive when the speed is increased&period;<&sol;li>&NewLine;<&sol;ul>&NewLine;<p>Another variable that can affect your polishing session is stroke size&period; Stroke size is the difference between a full inwards position and the full outward position of an excentric movement &lpar;also called &OpenCurlyDoubleQuote;throw”&rpar;&period;<&sol;p>&NewLine;<h2>Stroke size affects polishing efficiency<&sol;h2>&NewLine;<p>A refined finish can be accomplished by a smaller stroke&period; For polishing you will have to minimize the backing plate motions when a soft buffing pad is used&period; A small stroke machine is great for working on small or confined areas and easy to control&period;<br &sol;>&NewLine;A more consistent levelling of the surface will be easier accomplished by a large diameter pad than a small diameter pad&period;<&sol;p>&NewLine;<p>The following factors are important for choosing an ideal stroke size&colon;<&sol;p>&NewLine;<ul>&NewLine;<li>The machine’s motion can be affected by cushioning from the buffing pad&comma; this can affect the paint polish&period;<&sol;li>&NewLine;<li>If the stroke diameter increases&comma; it travels more distance at the same speed as with a smaller diameter&period; It has to travel a longer distance in the same period of time&period;<&sol;li>&NewLine;<li>A small diameter pad is perfect for small or complex areas&period; A larger diameter pad is better for a large area or when a lot of material has to be removed&period;<&sol;li>&NewLine;<li>A large stroke machine causes much more vibration<&sol;li>&NewLine;<&sol;ul>&NewLine;<p>In relation to the stroke of the machine or pad&comma; pressure is another variable that we have to take into consideration&period;<&sol;p>&NewLine;<h2>Pressure<&sol;h2>&NewLine;<p>A small diameter pad delivers more pressure per square inch than a larger diameter pad of a similar type&period; It’s important to note that an increase in downward applied pressure is often required when buffing pads are used &lpar;not when you use a sanding pad&rpar;&period;<&sol;p>&NewLine;<h2>Different opinions<&sol;h2>&NewLine;<p>There are a lot of opinions when it comes to pressure&period; The amount that should be applied is dependent upon different factors&comma; like buffing pad&comma; buffing liquid and pad rotation&period; When you want to remove defects and you have to press down hard to notice an improvement&comma; try these steps&colon;<&sol;p>&NewLine;<ul>&NewLine;<li>Use a smaller diameter pad<&sol;li>&NewLine;<li>a pad from different material<&sol;li>&NewLine;<li>Change the stroke diameter of the machine&period;<&sol;li>&NewLine;<&sol;ul>&NewLine;<p>If an increase in pressure is necessary&comma; remember that it is not the only factor when using the Kevin Brown Method&period; Adjusting other factor might help to prevent the use of increased pressure&period; Priming your pad properly is very important&comma; also consistent pressure across the pad&comma; because the pad should rotate at all times&period; If there is insufficient removal of defects&comma; consider a pad that is more aggressive or smaller in diameter&period; But when heavy defect removal is the intention&comma; more pressure is a good thing&period;<&sol;p>&NewLine;<h2>Speed and pressure when using a foam pad<&sol;h2>&NewLine;<p>If you remove defects with foam&comma; you need to drop the speed to minimize a quick increase in temperature because of pad velocity&period; After that&comma; downforce should be increased&period; This causes the paint to heat more than light pressure&comma; but helps to better remove the defect&period;<&sol;p>&NewLine;<h2>The random orbital and the Kevin Brown Method<&sol;h2>&NewLine;<p>The Kevin Brown Method uses a random orbital machine for polishing&period; In this method a couple of variables are taken into consideration&period; First of all&colon; speed&period; Although it seems tempting to use a high speed setting &lpar;because the job is done faster&rpar;&comma; you should use a lower speed settings&period; A low speed settings has a couple of benefits&semi; <&sol;p>&NewLine;<ul>&NewLine;<li>the pad can contour the defect better&comma; <&sol;li>&NewLine;<li>the heat is kept to a minimum&comma; <&sol;li>&NewLine;<li>the motions are smoother and <&sol;li>&NewLine;<li>there is lesser risk in damaging your equipment&period; <&sol;li>&NewLine;<&sol;ul>&NewLine;<p>Second variable is stroke size&period; Hereby it’s more your own opinion that matters&comma; but it is important to take the factors into consideration when choosing an ideal stroke size&period; At last&semi; pressure&period; There is no need in the Kevin Brown Method to use a lot of pressure&period; Because priming your pad properly and continuous rotation of the pad ensures that you can use a lot less pressure for this procedure&period;<&sol;p>&NewLine;

Vinnie van Rooij

Vinnie started the DetailingWiki Project in december 2015, and his quest is still going strong. Hoping to create a solid and informative center of information for anybody who is into detailing.

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